Well, I finished building the parts for my costume in time for Comic Con. Unfortunately, it didnt work out like I had hoped.
1. The parts didnt fit on me right, even though I'd fit them to my body when I was done pepping them. Lesson learned: pep the parts to bigger than you need. You can always add padding.
2. I didnt really have a solid plan for how I was keeping the parts on my body. There's lots of tutorials on how to strap Halo armor, but I had to guess at the best way to keep these parts on me. (Velcro isnt strong enough).
3. Once I did manage to get the parts on me, it was very difficult to move. I could barely walk and I couldnt sit down without some major effort.
4. My parts were too brittle. I took off the upper leg pieces and got on the shuttle to go to the con. I leaned against the side of the bus and part of the chest snapped off. I went back to the hotel and changed. That night I fixed it with some duct tape and went second day with only the chest piece.
The undersuit was a black Zentai suit. The "padding" was foam cut into the shapes, covered with pantyhose, and spraypainted black.