Last one, me and my brother - was great the range of styles we had - that said it was my two brothers (this one with the colander and one who is in the pics above wearing an iMac on his head) - they made it into the festival review magazine! Still very pleased for them.
and
I'll dig out a scan of the pic of them in the Q Review magazine.
Sanding sanding sanding... orbital sander (£15) made it SO much faster. I only got down to around 100 grain paper, my friend went finer, but I'm not such a perfectionist. Still looked good.
First halfway good visor, ended up not being used, if you can look at the top of the visor there is some pretty bad webbing - which is why we moved to the risers to lift the visor up high to stop this. Worked pretty well. Think we have a video of some of our failures somewhere.
At last the working visor, with some rippling but no webbing! Was a mission I tell you, think it was about 4am at this point - my girlfriend (and neighbours) were very forgiving of the vacuum cleaner going on and off all night!
Finishing the light bar and my electronics - I had to have that ALL done before I could fit the visor, and have to paint before the visor, so all the electronics were wrapped up after this. As I said, I wasn't the best at soldering and doing things cleanly, so now I need to go back and rework the torches and fans. Hot glue was my friend, and I should have used more to hold the wire still so it wasn't pulled when I put my helmet on.
List of lights:
60 led light bar - made from 2 of these:
http://www.dealextreme.com/p/30-led-3m-battery-powered-christmas-light-white-led-3xaa-6483
2 single led torches mounted bottom of each ear:
http://www.dealextreme.com/p/richuang-rc-7001-30-lumen-led-flashlight-with-clip-1-aaa-44168
2meters of blue el wire
2 usb blue led fans:
http://www.amazon.co.uk/gp/product/...m=A3P5ROKL5A1OLE&pf_rd_r=0PK23ZEHHX84Q3KPEYDG
2 Purple/RoyalBlue 1W lasers (eye safe)
These were controlled by the 6 switches on the bottom rim, 3 per 'ear'
Also was a blue led scrolling belt buckle. I removed all plastic from it, and added some blue felt to stop it scratching the visor.
I also covered inside of the visor and back 'visor' with blue felt, and used that inside for the lining. I used minimal lining and padding to keep it as cool as possible in there. I'll take some inside pics at some point if that is of interest, and one of the view out.