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If the gap truly is that big (1/4" is about the width of a standard pencil), Bondo might not be sufficient (especially not the stuff that comes in a tube). Filler works best if there's something to support it. If you have a soldering iron, you can carefully melt some scrap PLA or PETG (whichever you printed the parts with) into that gap to fill it, which you can sand flush and then spot fill with Bondo.


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