Ok, got some work done tonight, and I'm in a much better position now. Before, I was using buckles like this...
The same type I am using in my boots. Well, my boots can take it because the buckles are simply to hold the front cover on, and have no structural purpose other than that. There is very little stress on them as I walk around. With the cod, the two buckles were subjected to much more stress and were pivotal in holding the cod pieces together. For this, I needed something a bit more sturdy. I started looking for heavier duty front release buckles, but then I got to thinking, I've got tons of these on hand...
So, I started to look it over, and thought with a little care, they could work. So, I traced their outline on over the current buckles and tacked them into place...
After a little bondo and some spot putty, this is where they are now...
They still retain the overall shape of the buckle, but I have easy access to the sides so I can unbuckle them, they're much more sturdy, and I actually think they look pretty cool. Now I just have to let the spot putty dry, sand it down a bit and paint over it in black. I tried to get as little bondo and spot putty on the paint job as possible, so I didn't have to repaint, and I think I did ok. So, tomorrow, I'll be able to finish the paint job for the cod.
I also took the opportunity to do another test fit, with much better results than yesterday...
I've decided that I'm going to trade in my current pants for something less bulky, probably a pair of underarmor pants or something similar. The pants I have now are just too difficult to keep in the armor, they end up sagging over the back sides of the thighs and are just kind of a pain.
I also have to do a little repair work on my undersuit as this has happened to both sides over the past year...
It's nothing major, and the cod piece covers it, but it will only get worse if I do nothing. I think I'll replace the two panels and install a zipper, so I don't have to pull it up over my hips (which is what ends up pulling on the vinyl the most).
Well, that's what I've been up to for the night. I'm pretty much on schedule, the cod will be more or less finished tomorrow (before the end of the month as I had planned) and I can get back to work on my torso and have that finished by the end of September! Let me know what you think!