Halo 3 Rogue Helmet Complete

Status
Not open for further replies.

Benton188

Sr Member
Stream Team
Member DIN
S188
Built this during Oct. 2013 for a friend. I found using the largest size available in the pepakura designer is the best course of action when making a helmet, because you can always add a lot of padding on the inside. Used the same technique I did when I built my armor, in which I did not use Bondo on the outside and instead added an extra layer of fiberglass resin then proceeded to sand it down before painting. This method is cheaper, but upon very close look flaws can be seen. I recommend using Bondo if you're going for a very detailed look, however.
Greg1_zpsb6795e24.jpg


The visor I got on ebay for $30.00. Just a standard motorcycle replacement visor. I also ordered 15% darken window tint for it, but ended up not needing it as the visor became less see through when installed onto the helmet.
Greg2_zps3f32789b.jpg


My method for a solid build (to which I thank everyone who posted tutorials on this website =D), starts with a fiberglass resin coating on the outside:
Greg4_zps206a4ff6.jpg


Then, fiberglass mat coated with resin on the inside:
Greg5_zpsde712f34.jpg


Then another fiberglass resin coat on the outside, sanded down using a Dremel with various sanding and grinding attachments (If you don't have a Dremel, it's a very good investment)
Greg6_zpsa69211c6.jpg


I used a Dremel to etch out the visor's shape for the helmet and attached it using a hot glue gun with a lot of glue. Then further secured it with a two-part epoxy:
Greg9_zps6a2dfdb8.jpg


Next, added a primer coat:
Greg8_zps50caee8b.jpg


Next, added cyan....aqua?.....turquoise?.....lightish blue paint, with white secondary color:
Greg10_zpsdebe1632.jpg


At last in was complete. Just had to size his head and put the foam pad in after to make sure it fit him right. Best part was, he could still wear his glasses with it on:
Greg11_zpsba4ce3d8.jpg
 

Attachments

  • Greg1_zpsb6795e24.jpg
    Greg1_zpsb6795e24.jpg
    55.5 KB · Views: 196
  • Greg2_zps3f32789b.jpg
    Greg2_zps3f32789b.jpg
    59.7 KB · Views: 171
  • Greg4_zps206a4ff6.jpg
    Greg4_zps206a4ff6.jpg
    73.3 KB · Views: 191
  • Greg5_zpsde712f34.jpg
    Greg5_zpsde712f34.jpg
    76.4 KB · Views: 197
  • Greg6_zpsa69211c6.jpg
    Greg6_zpsa69211c6.jpg
    82.6 KB · Views: 189
  • Greg9_zps6a2dfdb8.jpg
    Greg9_zps6a2dfdb8.jpg
    135.6 KB · Views: 191
  • Greg8_zps50caee8b.jpg
    Greg8_zps50caee8b.jpg
    45.4 KB · Views: 187
  • Greg10_zpsdebe1632.jpg
    Greg10_zpsdebe1632.jpg
    74.2 KB · Views: 173
  • Greg11_zpsba4ce3d8.jpg
    Greg11_zpsba4ce3d8.jpg
    64.5 KB · Views: 183
It's cool that you guys are interested, but necro-posting in a thread that's been silent for over a year is generally frowned upon. skirt Cptins8n087
 
Last edited by a moderator:
I never realized it's been a year since I posted this lol. Thanks for the comments though =)
 
Status
Not open for further replies.
Back
Top