Hi
chedder0519
Welcome to the 405th! Glad to have you here. How to get started with prop building can be quite an open-ended discussion, but I hope I can give you some general guidance.
While cardboard is a good material for testing scaling and general shapes, it is not an ideal material for making a finished prop in most cases. It's quite a fragile material and can be difficult to work with because of its very rigid characteristics. While 3D printing is another option as you mentioned, you may also consider EVA foam and other types of foam to craft with. EVA foam is considerably durable, flexible, light, and relatively cheap for prop and costume building. It's my personal material of choice for my halo suits and props. If you have a sharp blade and some strong glue, you'll be able to get started with EVA foam crafting right away! You'll be able to find files and templates specifically designed for EVA foam in the Armoury, as Lupus590 mentioned above. You may also find the information we have in our
foam guide useful.
Now let's talk about the specific build you want to create; a noble 6 cosplay. It's worth doing a bit of a search around the 405th to see if there are any other members that have made the same build you are looking to do and use their build threads as a reference. Here's a tip for searching for threads on the 405th: instead of using the built-in search bar on the 405th, search on google and put site:405th.com at the end of the query to limit the google search results to just this website. I've done a quick search for you and I'll link some threads that you may find useful below:
Edit 3/30/2020: Hi guys! If aren't up to speed with this build, I'm basically remaking the whole suit. I feel like I had a bad cosplay burnout in 2018/2019 and didn't do anything that whole time. Last time I did anything to the suit was in 2017. I decided I wanted to get back into cosplay and...
www.405th.com
Hi everyone! Thought i'd share with you my noble 6 build that i just finished! This is my first serious cosplay build ever. I've done some small stuff before, an Iron Man helmet, a Captain America shield and a Boba Fett helmet, but never anything in this scale. Here's a shitty pic of my Noble 6...
www.405th.com
Hey everyone! This will be where I post progress and details of my new Reach suit. I've created two Reach suits in the past, one for myself and one for a friend. Hopefully this one will be even better looking and better functioning. This suit will be pretty much all foam, made with pep patterns...
www.405th.com
In depth tutorial for undersuit on page 9 Finished suit
www.405th.com
If you're interested in making armour from foam, I also have a video tutorial on youtube that will walk you through the general process that I used when crafting my most recent suit of armour. Here's that video:
Hopefully with the resources I've linked to you you will be able to get some insight into how we go about crafting our armour. Of course if you have any specific questions please feel free to ask in this thread. But also don't be afraid to do loads of reading into how other people build their armour! Good luck on your build!
-N8