Dont thank me just yet I'm still experimenting with all this ...some of the parts are ok I guess.
Its kind of hard to explain but at the moment where I'm at now is when you unfold you only need the top faces really but bottom faces you can leave out ow I dunno ...
I'm still trying though to get rid of some other faces I didn't spot I got excited thinking I'd cracked it.
I have made some progress but not as much as I thought. I manage to lower the file size so pep wont crash and get rid of most of the open edges.
and now (Franticly looking around with big puppy dog eyes for a modeler that knows what they are doing).
I guess the only real way to show you whats up is to put up some files and let you take a look at them in pepakura
I'll edit this post with some files ....just remember these are only for you to take a look at.. not the finished deal
So if you download them just bare this in mind...I'm just trying to keep everyone informed as best I can.
And before everyone starts pointing fingers and name calling just remember I said from the start I'm no 3d modeler I'm just hitting buttons and wondering what will happen.
HD Torso with partly done Shoulders I've not attached all the parts yet as this is just a preview
http://www.4shared.com/file/201458160/9d39ab1a/Torso_HD_with_shoulders.html
Shoulder Bell
http://www.4shared.com/file/201463391/fe83aefc/Bell_TEST_Merged.html
I'm getting there I think I may have found away to remove the faces ...I'll post my progress asap just working on the Shoulder Bell now