I recently got a 3D printer (Prusa i3mk3s) and after finding the files from
MoeSizzlac and helmet from Rainyfire on Thingiverse I decided I might want to print my own set in the future. The real push over the edge was stumbling on the full post of the build by
JGPenland (found the cosplay Reddit post and he commented there to bring my back to 405th)
I've been playing around with and getting my printer dialed in and I can proudly say that I have finished printing the helmet. Next steps are to order more filament so that I can begin printing the armor and finish assembling the helmet. I will keep this post updated as I progress with my build. I am trying to get tickets to San Diego Comic Con next year and if I do I would use that as a goal to have my armor complete to wear for that.
First Attempt at printing part of the helmet: (Note the layer shifts since I hadn't dialed in my printer)
View attachment 280340
This piece ended up failing about half way through the print. That is OK though since I got it to print successfully the second time without layer shifts.
Here is the helmet mostly complete and currently being held together with painters tape:
View attachment 280341
Here is the helmet fully printed (still held together with painters tape). At this point I just had to put it on for a test fit! My wife ended up having to help me take it off since the opening was slightly too small and I couldn't get it off of my head without taking it apart. (there was some harassment about it too)
View attachment 280342
After the helmet sat on my desk for a few days I finally got around to taking the painters tape off and started to assemble it:
View attachment 280343
This is current state. I will post more pictures as it continues to progress.