PART 1 OF MESSAGE
for anyone who can't access pepakura (like if you have a mac), here are PDFs of two sizes that i scaled for halloween costumes. one is for a boy who is 62 inches tall (they are the "abe" files) and one is for someone who is 71" tall (labeled "sam") these were a bit of pain to put together so i so that someone else can get use out of them.
also, one tip i figured out. when making the folks, i used an old (dull) exacto blade. it cut through about half of the cardstock without cutting through the entire paper and made the folding a million times easier. it was like they were perforated.
anyhow, good luck everyone with your costumes.