Spray painting helmet

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TSCGCobra043

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So I'm spray painting my helmet (scout helmet) but I've run into a problem, under the brim, just over the visor, the paint will come out almost like sandpaper. I can't sand it very well due to the spaces I need to sand being very small areas. Any ideas on how to get in those tight spots?
 
Tough situation. I'm assuming your paint is chipping? Are you using a primer? A good primer goes a long way. Use multiple coats if needed. If you're using primer but the areas are still too smooth (for example what's after resin) and they're tight spaces I can suggest using needle files. They're really tiny files that work wonders in hard to reach spaces and leave up a nice rough surface for paint to adhere to. Good luck with your helmet! I'd love to see some pictures.
 
Tough situation. I'm assuming your paint is chipping? Are you using a primer? A good primer goes a long way. Use multiple coats if needed. If you're using primer but the areas are still too smooth (for example what's after resin) and they're tight spaces I can suggest using needle files. They're really tiny files that work wonders in hard to reach spaces and leave up a nice rough surface for paint to adhere to. Good luck with your helmet! I'd love to see some pictures.
thanks for the idea I'll post some pictures later when I get the chance
 
The files are a good idea.

You could also wrap a piece of sandpaper around a pencil to get in the small spaces.

If you have a dremel, that could work too, just watch the speed and have a steady hand.
 
You could also use a nail file. Those are quite abrasive. And since most of them are basically popsicle stick cores.....you can cut the tip smaller to fit into the smallest of places.
 
Another point to consider when painting (anything) with spray paint is that your first coat should be VERY light. The intent is to leave an almost "sand-papery" finish (small spots of paint) to which the next coat can adhere to. Using a primer is 100% necessary for longevity and in most cases can make or break a rattlecan paintjob. Good luck moving forwards.
 
It's also a possibility of funky chemistry going on since TSCGCobra043 never stated what the base material of the helmet is. Paint is a fickle mistress and adding in aerosol makes it even worse for possibility of funny stuff. If it's an EVA foam or 3D printed helmet it's probably just a matter of the wrong type of primer or insufficient primer. If it's a cast there could be residual mould release reacting with the paint and the helmet just needs a scrub with a bit of soapy water and a stiff brush. If it's a resin cast and it turns paint finishes tacky and gross, it's a Reaper Miniatures Bones piece (I don't know what plastics they use but man do they hate spray priming).

If you have some details about what you have for a helmet it might help in figuring out the issue.
 
I linked two photos. I've been working on the problem areas with some of the previous advice given so it's not as bad currently IMG_3198.JPG Copy of IMG_3197.JPG
 
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