Good evening ladies and gentlemen. I have returned again with good news, bad news, and better news. Good news is that I'm back again and ready to get down to business. Bad news is that during a thunderstorm, someone opened the window in my working area and caused all of the armor to get damp and become warped. And the better news is that I have already started on fibreglassing/rondoing my first piece of armor! Its a small piece of armor but its better than nothing :3
I'm going to start with the smaller pieces because if I happen to mess up, then it won't be too hard to make the piece again. Anyways, I took today to harden up this piece of the Air Assault Shoulder piece. I applied a moderate coat of fiberglass resin to the outside and used my trusty hair dryer, set it to hot with a low speed setting, and kept making passes over the piece to aid in the curing process. I did this for about 15 minutes and it was nice and dry. After the surface had no stickiness to it, I mixed up some Rondo
(a 1:1 fiberglass resin and bondo mixture) and spread it around the inside of the armor piece. I repeated the same process with the blow dryer and decided to let it sit in the garage near an open door to fully cure overnight.
This is most of the stuff that I used to harden the armor piece. I forgot to include it in the picture, but you should always wear gloves, goggles, and a respirator when using fiberglass resin. I measured with a liquid measuring cup how much an ounce was and marked plastic cups accordingly before pouring in the the resin. The last thing anyone wants to do is waste material so measure your stuff carefully. When applying the resin coat, I guessed 1 ounce would be just enough... I was wrong. I ended up using almost 1/4 of what i had in the cup. The same thing happened with the rondo as well, so learn from my oopsie doodles that way you don't waste your own material XD.
In the end, the resin and rondo cured pretty gosh darn well. I gave my work bench a couple good taps with the armor piece and it held up well. I even stacked some stuff on top of it as an added stress test and of course it passed, which made me happy. This was my first time rondo-ing anything and I'm pretty excited to continue with this project. Tomorrow I will clean up any bumps caused by the resin curing on hot glue bumps and do my first round of smoothing. The only thing I'm going to have to fix is the top bit from bending forward as seen in the picture below. This happened in both pieces that I had to throw away so I must dive into the blender and fix this.
I'm super excited to be back and can't wait to get the ball rolling again on this project. I knew it would take a while, but I got the patience to take it on
. As always, comments and criticisms are welcome and never be afraid to ask a question or drop me a pm. Thank you everyone to viewing this ongoing project and have a wonderful rest of your day.