DOUBLE POST OF SHAME!!!
But you guys took too long for me to wait for someone else to post, so deal with it I guess? Anyway.
I would dearly love more information regarding your undersuit build and such. Been ging through the pictures you took at the halo museum and some reference photos, and I wanna build my own. I just would like to know how you finished yours and a little more of the nitty gritty details.
Ask and you shall receive good sir.
I'm not sure exactly how nitty gritty you want to get so I'll go as full ham as I can go with information so that if I miss anything you can always ping back if it's glaringly obvious that I missed it. I have done up copies of my patterns in CAD and they will work if you're exactly the same shape as I am (rugged, Canadian, bowlegged, modest and mildly athletic). I have included an SVG version so if you really really wanted you could download the pattern, break it up for banner printing and then go to town. That being said I highly recommend that you don't do that because although things will work together, they will not necessarily fit your body even when using stretch knit fabrics in your body suit. My legs are all sorts of weird from being naturally bow legged and years of hockey, lacrosse, skiing, long boarding and hiking have done no favours to the odd shape that I am.
Steps to producing a fancy bodysuit that'll guaranteed work for anyone as long as they're careful and follow their plan are as follows.
- Find a Reference
- Make a Pattern
- Buy materials that are conducive to this type of job
- Follow your pattern
- Dear god, follow your pattern
- Test fit along the way
1. Find a Reference
Luckily I went digging through the depths of the 405th, games and concept art to find my references so you don't have to. Even better I got the chance to
double check my completed suit against the real scale statues at 343i. I've already included some of my best references in the
previous posts for the patterning stage but it's good to link back in case things get buried in forum chatter.
The fun part is weeding out inconsistencies between different sources and then hoping that everything works out in the end. I basically stuck to the in game model as best I could while referencing the McFarlane toys Spartan III models I have to make sure that things jived. Yes, I do go out and buy action figures and other things as reference for projects, it's a great way to get an idea of how to bring things into the real world and is most definitely my biggest sanity check when working on things.
For Spartan III's there's certain sections of the under suit that I've never seen because of all the armour and I'm honestly not certain that they were ever designed to begin with so that's why I have some large blank sections of similar materials that are completely obscured by plating.
2. Make a Pattern
Dirtdives was screaming about my butt in the original post so some of the value may have been lost. Basically get a friend to turn you into a duct tape mummy and transfer the reference images to your body. When I was a mummy there was a team of three helping out because we did it during a weekly crafting hangout so there was the ability for everyone to double check line placement, one of those three was my partner who isn't afraid of drawing on the less PG13 parts. Having a full length mirror for this stage is extremely handy since when you're coated in tape you lose flexibility and if you do bend you chance unsticking parts or stretching others. Be ready for a fun hour of standing still. Have water and cooling handy and your references all easily accessible so they can be checked.
Before you start cutting make sure to add registration marks across seams such as the leg and arm attachment to the torso. Certain seams line up nicely and meet at corners, some are a pain and the less time you spend deciphering patterns the more time you have to sew. Make sure to take pictures from all angles to reference the pattern in it's assembled form later.
Once the tape pattern is removed from your body, transfer that to paper as soon as possible. Tensions in the tape and tight fitting clothing underneath will warp and change the shape of the surface. At this point you can clean up any shapes and using a measuring tape or a foam ruler you can check that the seams will be the same length. As promised, my paper patterns, apologies for the sock feet, I was taking photos on the floor so that I could get the grid reference for easy digitizing.
3. Buy materials that are conducive to this type of job
The fabric you use needs to look good and move with you. Sure you could make the whole suit out of leathers and look like a tank but then you'll need an active cooling vest. For my suit I included side vents out of three mesh layers that combine for an extremely breathable fabric that looks cool. The majority of the suit is a four way stretch fabric that is naturally breathable, for this one I checked three different fabric stores and did a bunch of abusive pulling on samples to make sure nothing would be too sheer when stretched to it's limit (see through under suits are probably frowned upon in most communities). The only thing that I chose for aesthetics alone was the two different vinyls for the tech-y armour panels on the suit. Vinyl doesn't breathe at all which is super fun when it's directly against your skin, if you can find something better that still looks like it could be a hard panel please let me know.
Because working with stretchy fabrics requires stretch friendly stitching you may need to do a bit of research into what your sewing machine can do. For this project I actually went and bought a serger/overlock machine to guarantee that no seams would tear when moving around. Two needles, four threads and cutting knives are an awesome way to get things done. It's also way faster at making strong stitches that are stretch friendly so I was able to assemble the whole under suit in under three evenings of sewing. I'm pretty slow and bad at sewing plus I had never used a serger before so that's saying something.
Do your research, find the right tools, crush it.
In this under suit I used
- Black marine vinyl
- Dark gray marine vinyl
- Sports jersey fabric
- Laundry hamper mesh fabric
- Four way stretch fabric
- 1/2" nylon webbing
- 1/2" parachute clips
- Non-roll elastic banding
- Open-end zipper (all the closed-end zippers were not black or the wrong length)
4
. Follow Your Pattern
Remember those registration marks from earlier? Attaching sleeves and funny shapes to a garment is never a fun time to begin with so any little bit of extra information you can give yourself is worth it's weight in gold. We're often crafting on deadlines in a sleep deprived state so making everything into a plain simple instruction that you can follow even under the most strenuous of situations is important. All of my pieces are kept in envelopes of similar sections, the leg bits with the leg bits, the back panels with the back panels, each are labelled for left and right side because right facing of fabric is important for texture on certain knits and reversing it will be extremely noticeable if certain pieces are backwards. If you have chalk or a similar means of marking your cut pieces use it wherever you can. Also use your images from earlier to make sure that things are connecting properly.
Work in manageable portions that are easy to sew individually and if you get tired/annoyed step away. For example I sewed all the detail pieces separately one evening, got angry at how the material was bunching on one section and came back the next day after
lofi hip hop radio - beats to study/relax to and a cheeky beverage.
From there I added the details to the large panels to make five sections, the two arms, two legs and the torso by slowly combining adjacent pieces. At this point I added on the armour mounting strapping and cut in slits for cable runs through the suit. Strips of 1/2" webbing were attached to vinyl pads and then these pads were sewn onto the suit panels for extra strength and to reduce the chance of armour being jostled during wear tearing out the stretch fabric.
Once the legs were sewn into a leg shaped tube I added a loop of non-roll elastic at the cuff so that it'd stay tight around my ankle and then I added a loop for underneath the foot so that the leg would be unable to ride up my leg. On the arms I did a similar thing but added just a loop of rolled stretch fabric to hook around my middle finger and prevent the sleeve from moving. The zipper was added in once the torso was finished and checked correct for sizing. As is mandatory with all sewing projects, take a bathroom mirror selfie once everything is connected.
5. Dear God, Follow Your Pattern
If you're using a serger like I was, it sews a lot of stitches extremely quickly. If you attach seams incorrectly you're going to have a real bad time undoing stitches. If you have the trimming blades on when you messed up, you're possibly going to have to redo sections since you may have just cut a large section of fabric off. Pay attention and just follow your idiot-proof instructions you left yourself!
6. Test Fit Along the Way
Nothing sucks more than finding out a piece is the wrong size after finishing it off. Don't be afraid to do sanity checks along the way. I always buy way too much fabric because I
know I'll mess up along the way. Luckily in this project I wrote myself so many helpful reminders that I didn't mess it up and now I have a bunch left over for Mk. II later on if I want to do that. Testing the torso is super fun and arms and legs are just awkward in general so just try your best and believe in yourself.
Don't be afraid of iteration either. This is my second under suit for this armour set. The first was admittedly a temporary setup using nothing more than a turtleneck and yoga pants to test rigging and improve upon clip locations but it showed me what needed to be done to make things work.
The biceps are held with one parachute clip each and a small section of upholstery foam to assist in friction fit. The thigh plates have one parachute clip each and
my thighs flexing to keep them in the right spot. Inside the shins are an instep and outstep clip at the top of the calf and upholstery foam at the ankle to stop the plate from rotating. Overall it makes me feel like I could take on Scarlett Johansson for the role of Black Widow.
Did I do it? Did I hit some of your queries
Sean Anwalt?
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