I agree, this should be actually pretty easy to wear. Working with the files I think most of the pieces could be pre-attached so the wearer could simply take it off in a few minutes.
Start with a black, light weight turtle neck and some grey cargo pants, throw on the under vest/chest, then the outer vest with the shoulders attached to it. Put on your shin guards then combat boots, forearms and some black gloves. Save the head for last and you are all set!
This is actually a fiarly easy costume to build. There are just a lot of pieces but the pieces are reallty simple. The head looks complicated but I have been thinking about how to make it easier to build.
Pepakura isn't the answer to all of the parts in the head but it will work for the basic structure. I will try to post something later the following week.
And I do have a smoother Helm avaible but I would wait until I get the basic file up.
If I've learned anything it's that I suck at building all the detailed parts in Pepakura:
1) My fat fingers are clumsy,
2) I don't have patience for tiny arse little pieces
3) My corners never come out as sharp as I would like them
4) I'm lazy and think that why rebuild something that already exists like Circles! Tubes! Spheres! and Cones!
So the next version of the Helm is going to be the shell without the optical pieces and the ears. It's going to be pretty high poly so I can reduce the rough edges and limit the need for a lot of smoothing with bondo.
I am going to make the file Slush-able so you can easily, print, pep, and slush cast this so there is no need for fiber glass. because:
5) I hate working with fiber glass.
Once the shell is finished each person can use simple house hold items to make all of the other pieces. Soda bottles, toilet tubes, wrapping paper tubes, tubes are everywhere and they are cheap! Why waste time peping them. Cut it to fit, glue in place and TADA you have the optical fixtures.
Finally Prime it, seal it, Cast it/wear it!
It's late time for bed...
But Rook if you would like the file I have I can send it to you. I don't think it's better than the file that is already posted but I can throw it into pepakura save it and send it to you.