Here is a tutorial on how to work with the Silhouette CAMEO.
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First off make sure you have selected the right paper size prior importing your file into the Pepakura Viewer. I'm using letter size paper and it is set at Portrait.
This is very important that its in Portrait or else it may not work.
Load the printed Pep file with the small black Registration-marker box in the upper right hand corner of the carrier sheet. The pep file will be upside down but this is fine. The arrow is facing away from you and with the numbers right side up. Align the corner of the paper to the corner of the grid. Its the corner with the 12 inch marker on it. Next load it into the printer and hit ENTER on the printer to feed it in.
1. Go to File> Registration-mark Configuration. Set the values to the ones in the image above. 25, 10, 15, 10.
2. Go to File>Cut Developments
3. Choose the page you want to cut and click OK.
4. Make sure the CAMEO is chosen for your printer and make sure you have Letter paper selected. Then click on the Properties button.
5. Check Use Carrier Sheet and then click on the Controller button.
6. The media type doesn't matter as long as you have your blade set to 3. You can do this manually with a key that comes with the printer and blade (check your box and user manual). Click the Use Keyboard button and use your keyboard to align the blade on the little black Registration-marker box. Once that is done hit the Calibration button.
7. Next hit the Registration Mark Reading Test button and wait for it to finish then hit Close. Finally hit the Registration mark reading button and if all is right the CAMEO will read all the marks and the hour glass on your mouse will disappear. Then your ready to hit CLOSE and hit Cut when the next window pops up. If you get an error message it could be a number of things that I'm still trying to figure out. Here is a short list of trouble shoots I've done and fixed:
1. Make sure its printing straight from your printer.
2. Make sure all of your pieces are within the Registration markers. They can not go outside them
AT ALL.
3. Make sure the paper is aligned as close as you can to the grid on the carrier sheet.
Other than that I can't help you. But keep on trying all of the above. I just about pulled my brains out trying to get it to work when I first got it. As I'm typing this I'm fighting with the CAMEO as it isn't printing my last page but printed the previous six just fine. Good Luck and I hope this helps!!!