MAN how do I even begin. I've just looked back through some of the replies here and have legit goosebumps from the kindness that has been shown to me and getting to see other people get as excited for this build as I have been. When I'm crafting alone for months it's easy to forget there are so many others out there who share the same love for these games and the armor designs in them, and I just love connecting with you guys and seeing your builds and hopefully getting to help or inspire with my own.
Since my last update I've made a couple upgrades to the suit that I'll be detailing here. I wore this for Momocon this Spring and did a little concrunch for an updated neck seal, and installed a mic so I can communicate a lot easier. But that con also made it evident that my undersuit abdomen had reached the end of its lifespan after so many wears. It had been repaired many times, but I also patterned it at least like 5 years ago and it just doesn't fit the same anymore. There were also some spots where the rubbery coating were rubbing off from repeated friction.
Fast forward to early August this year, I wasn't planning to bring Noble 6 to Dragoncon because I knew she needed too much work. I was gonna have an easy month and no big armor to deal with at the con. That was immediately thrown out the window when I was asked by dat_boi_builds to fill in as their Noble 6 in their Noble Team group for Dragoncon this year. Cue a combo of excitement at a dream come true and panic at maybe not having the time I need to make it happen. I had other costumes I needed to finish for myself and my brother, my birthday that I always end up ignoring in favor of concrunch, I had a cold, our power went out for a whole night and our AC went out for like 4 days while we were having 85f+ degree days. And I had about 2 and half weeks to make it happen. Spoiler alert I DID IT. I'm truly so proud of myself, it was a very difficult few weeks of 10+ hour work days, and I was consistently praying for the ability to get it all done and giving myself pep talks when I felt like it was impossible. And I managed to keep a level of quality that I'm happy with while working with such little time. We all know concrunch can be really taxing, and I felt like I was up against a new obstacle every day and like there was a chance I was gonna miss out on getting to be part of a Noble Team that I was so excited to join.
ANYWAYS it was a literal dream come true, the group was so welcoming and inviting to me, I didn't know any of these guys prior but I really hope we get to troop together again. Getting a Noble Team together seemed like something that would never happen, it's such a large group project to get enough people to agree to the time and money investment. I am forever grateful to have been able to fill in for them. When we get our group photos back I'll share some here. Here's everyones insta tags so you can check out their beautiful builds!
Carter- dat_boi_builds
Emile- suit.up.photography
Jun- thirddimensionbuilds
Kat- carnage.cosplay
Jorge- jtquantum
Alright let's get into it!
New neck seal reference image, we're goin for the striped layer with the zipper looking thing
I used my old pattern as a base shape and altered it to be 2 pieces so it would hold a little more closely to my neck.
I used a base of some foam I've used for a couple things before, it's kind of a stretchier eva foam, it was a random amazon purchase years ago and I still had a little left. 2mm eva foam should work about the same. Then I machine sewed the same yayahan rubbery fabric I use for most other things, directly onto the foam. There's some double sided sewing tape that you can use to hold the fabric where it needs to be which I use all the time. This was tricky to get even lines because this fabric is hard to mark on but I got it pretty close.
You can see here that I've sewn a little separating zipper in, folded over any extra edges and glued them down, and after this I contact cemented some strips of stretchy black fabric to connect the neck rectangle and base without sewing any more seams. And a side by side with the old version. The old one did just fine, but I'm really happy with the new one!
Here's some photos from Momocon that show it off a little!
And another photo from Momocon that shows some of the things I later fixed for Dragoncon.
You can see the inner most arm seal is a little banged up and I honestly never loved the way it looked in the first place. It did the job but I knew it could be better. You can see a tiny bit of the wear and tear on the abdomen too but some of it's hidden by armor and the worst spot was the back/spine area from how badly it fit me at this point. It could barely zip. I also discovered at this con that my thigh pieces needed some widening or remade. It takes some strength on my handlers part to shove me into the armor even when it fits correctly, so you can imagine the struggle we went through in a hot parking garage lol. The fact that these parts stayed together long enough to get good pictures and enjoy the con for a few hours was a miracle
Now let's get into me fighting for my life trying to get stuff done for Dragoncon.
My old abdomen armor was multiple pieces covered in fabric, glued together with little strips of cotton fabric on the backside, then all glued as one piece to a stretchy shirt. The shirt had one detailed left arm and a plain right arm for the robot arm to go on top of, glued on arm seals, and a zipper down the back.
The biggest issue here, even when it fit me correctly, was all the tension that was held in those little glued pieces of fabric and foam holding this thing in its shape. I always had to fix pieces that wanted to separate after wearing it. There was no real base structure. It held well considering all of that, and I'm so proud of this piece and would've probably kept wearing it if it fit, but I knew I could figure something better out.
A few months ago an idea hit me and I knew it would be SO much better. A corset! A base structure that had it's own strength and could be a good building block for the rest of the pieces, something that didn't rely on glue and prayers. Something that was built to withstand tension and keep it's own shape.
Space Corset
I had never made a corset before, I'm still a sewing novice in my eyes, I just wing it for the Halo armor and hope for the best. Thankfully this corset didn't really need to look
that clean because it was all gonna be covered up with foam in the end. But I gotta say it was easier than I thought it would be and I'm thrilled that it fits like it does! I used Sarah Spaceman's corset tutorial on youtube to figure out my plan.
I forgot to take photos of the patterning process, but I just had my husband wrap my waist in plastic wrap and masking tape and I drew on the different sections I wanted on one half of me, and flipped the pattern for symmetry. I recommend getting some angled bandage scissors to cut yourself out of patterns, it's a lot easier and safer.
It's a one layer corset, I used some really soft twill which has no stretch to it, and I used large zip ties as boning and installed it along every seam on the inner side of the corset. It has a zipper back. It was actually such a cool easy way to dive into corset making and I feel like I could actually tackle something pretty for the renfest now lol.
Once again I forgot to take photos because I want to get out of the warm plastic wrap as quick as possible, but for the undersuit detailing I wore the corset and once again was wrapped in plastic and tape. I used my old abdomen patterns as a guide to draw new ones onto this base and adjusted where I needed to update the sizing while keeping the same basic shapes.
The same as my last abdomen, I cut them out of foam (using 4mm instead of 6mm this time to account for some of the other sizing changes that were happening), and meticulously contact cemented the fabric onto them. Once the individual pieces were done I had to decide how to attach them. I thought about hand sewing them on but I wasn't sure that would be any more sturdy than gluing them and I didn't have the time for that. So my husband and I got our respirators on, and went on the back deck to start gluing while I wore the corset.
Sorry for the dark photo lol. This is after we had done some dry fitting of each piece and used tailors chalk to outline them so that he knew where to apply contact cement and place each piece for me.
It's struggling to let me add more photos so I'll pick back up on the next post assuming my internet cooperates.