Progress Update
Master Chief's helm has had enough time to heal.
Now onto getting the visor to fit perfectly into the helm:
Cling wrap the visor
Use packing tape to keep the cling wrap tight and
safe from scratchs
Install the visor and use packing tape to hold it in place
Apply the foam around the edges where the visor meets the helm
It should look like this after the foam has just been applied
Sit back and watch it expand.
I'll let it harden overnight so that I can safely remove the visor and then sand off the excess.
The magnet's work!
They are so strong that they can pull the back chest piece off of the table to make the connection. Yet they are easy enough to pull apart to get out of the suit. PERFECT!
Neodymium magnets are brittle, so I'll need to give them some extra reinforcement. MORE EPOXY!
I'll take better pics with the good camera later on.
Finished cutting out all of the LED and speaker ports. (I will post pics of these later)
Picked up some foam padding for the Shins and Forearms.
Continuing to Bondo and sand
Cheers!