And so finally up to date! I'd like to take this opportunity to thank you guys and gals of the 405th (and the folks at
Halo Cosplay UK), because without your threads, tips, and inspiring work, I wouldn't even have started this project, let alone finished it! But as we all know, a project like this is never
really finished, so....
Took a few weeks out from working on costumes post MCM Expo to allow myself to recover a little, and attack the problems highlighted with renewed vigour! The issues raised after a day of wearing are:
• Strapping! Three parts of strapping that were held in place with either Shoe-Goo or hot glue came unstuck – one of them within minutes of putting the first part on!
![Mad :mad: :mad:](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
Need to find a new way of attaching the strapping that is far more hardy than glue, since spending the whole day in fear that the glue will fail is not fun.
• Communication: The microphone and speaker I picked up worked pretty well (after I replaced the microphone). May need a little more shielding as there was a bit of feedback at times, but when we were away from our handlers, without our mobile phones, we were lost!
• The left greave had a tendency to twist inwards, making it look as if I had a deformed shin!
• Chest lights: Due to my shoddy wiring (all held together with little bits of electrical tape!) and the… humid conditions under the ~Blam!~ plate, the “nipple lights” were less than reliable, and by the time we took to the stage for the Masquerade, they’d given up completely.
After looking at photos of us from the con, we both realised that whilst the pistols are very cool with their sound effects and flashy lights, we needed something bigger! Whilst S-24 (Darren to the civvies) is hankering for a machine gun turret (especially after one of our guys turned up to expo with one that bloody spins!), we don’t really have the time to build one before our next event – plus it’s really awkward carrying one of them around all day!
So, solutions!
My first thought for attaching the strapping was rivets. Ordered myself a little hand riveter from eBay, and after getting some longer rivets, I did a test. It failed. The foam was too thick and too soft, so the rivet just kind of curved rather than properly riveting. Unperturbed I thought up a new method – nuts and bolts! Sounds a little extreme I know, but I had some bolts to hand and although they’re massively too long, they’re thin enough with 7mm head than won’t look out of place on the armour once painted up. And with a washer on the inside holding the strapping in place, there’ll be no worries about it coming apart! I’ll get some pictures up once the first one is complete.
Next is communication. The organisation for the Masquerade show at Expo was…. less than inspiring. I won’t go on at length, but we basically spent two hours separated from our handlers (our long-suffering girlfriends), not realising it would be two hours! Neither myself nor S-24 had our phones with us since we have no pockets and can’t use them with the gloves and helmets on anyway, so we couldn’t contact them to let them know what was happening. The solution? Well, none as yet. A strong contender is motorcycle radios, since they’re designed to be worn under a lid, and wouldn’t look out of place on Aimee’s marine costume either. Anyone that has any experience with these things, let me know what you think.
The problem of the greave escaping was caused by my own excitement to get into the armour and out in public for the first time – I forgot to add all the padding, and didn’t have the greave itself positioned quite right on my leg, meaning it kept slipping around. And since I can’t see my legs or feet with the lid on, I was mostly unaware of the problem. I’ll make sure to put all the padding in next time.
And lastly the chest lights. A fairly simple fix – I’ll be buying some solder next time I get paid and spending an evening doing the job properly!
We have also started on some weapons, carved from loft insulation foam, inspired by Mr Andrew Cook AKA Da Frontline Trooper, but they’re for another thread…