Yet another productive couple of days. I have been working on the structural integrity and electronics, but will just dictate what is up with pictures
There are two of these channels running the length of each "barrel"
And here is the channel that I used to connect the two main lower parts together.
To connect the upper rear to the lower rear portion, I knew that I needed something that would be extremely sturdy. The next four pictures detail this process. In this picture I show the holes I drilled into the lower portion and also the anchors I used.
Then, because the upper portion is hollow, I took pan washers and fished them into the chamber, then tediously finessed the screws through. This was not an easy task at all... hence the reason why I temporarily screwed the corks on to the end of the screw so that they could not accidentally fall back out.
Here are the anchors screwed in with an extra dose of hot glue in each hole.
And lastly I removed the corks, started the screws into the anchors, then applied hot glue between the two pieces, and proceeded to hurriedly seat the screws before the glue got too cool. Worked like a charm!
Even though you really can't see it in this photo, there is a 3/4" wooden dowel going through the light chamber. This dowel serves as the last structural shoring piece. In all, there are six lengths doing this job. This thing is super solid now, while retaining it's light weight.
Then it was time for electronics!
Here is the power switch, battery box, and the light chamber, all in position
And lastly, the circuit board I made. In all, there are two white LEDs in the light chamber, hook-ups for two super bright blue LEDs for the lower boxes on either side of the weapon, and one lead spare for each type for future additions.
I think this is where I sign off until tomorrow. I hope you enjoyed today's update