Ok, here's another update...
It's time to hit the front of the helmet. Which should move along rather quickly, that is unless I run into any problems!
Below is a picture that lists what work is being done:
The front had a pretty good warp to it that needs to be straightened out and leveled. The warp was caused when the helmet was getting resin coated on the outside. I had a heater running as it was just above 0 in the garage when I did this and despite my efforts to keep the heat up, it still to a while to cure. It cured somewhat poorly as the helmet never lost its tacky feel.
***FYI***
People who experience this "tackiness" with a cured resin coat, it is caused in 1 of 2 ways:
1. Working temperature is out of the recommended range for the product. Ensure that the ambient temp is at least 14 degrees.
2. The proper ratio of resin to hardener is not correct. Read the instructions of your product, then to err on the side of caution add an extra 5 to 10 drops of activator. Remember to only mix small batches and keep your eye on the clock!
Moving along... The angle and overall shape of the front ports is changing, giving it a more rounded effect at the top and widening it out at the bottom and gently flaring out to the outside.
Rough in of new shape is done:
A butterfly flaps it's wings in China... yeada, yeada, yeada...
Cause and effect! Because the shape and size changed above, this will affect the way that the ports on the bottom will look. Besides they were the wrong shape anyway, so this was being changed regardless of the work done above. Below is the course I will take in reshaping the port.
Rough in of new shape done, with a little bit of breakthrough I might add. The thickness of the front of the helm is thinner than the rest and will need a slush coad of rondo to bulk it up.
I find the pep came out rather round a bubble shaped on the cheeks, so I will be changing the angle of the front, creating more of a 55 to 60 degree pitch from over the breathers to the visor line.
Smoothing out some of the work and roughing in the new shape.
A nice coat of spotting putty helps get rid of the low spots and tooling marks.
Just about good to go, all that remains are a few little chips to fill and some pep paper showing that needs to be super glued and sanded.
Oh crap! I knew that I forgot to include something. Sorry folks!!! I forgot to show what the nose did look like. It was warped for the same reason as stated earlier. What I ended up having to do was push back the right side and reshape the whole thing.
Sorry that the process isn't here
I will try harder next time to make sure that I don't forget anything else! Anyways, here's how it came out:
Here is how the newly re-worked side looks:
That's about it for now, just have to lather, rinse, repeat for the other side; which should go much quicker now that the first side is done. I can use "playing cards to transfer the shapes across to the left side to ensure symmetry between the two halves of the front.
More to come!
As always; questions, comments, critiques always welcome!
Cereal.