Alright! I've decided I'm going to do some upgrades to this suit this year! First one I'm knocking out of the way is LEDs. Lights have been long overdue for this suit, I've just been caught up with other projects. I'm starting off with lights in the tacpad and the chest piece. The thighs will eventually need them, but the files I used do not have slots for them, so I will either need to cut holes or make new thighs. That will be a later decision.
Starting off with my tacpad, I took a piece of PET plastic that I cut to fit the hole I modeled in. Then I sanded one side with 80 grit sandpaper. This is to help diffuse the light from the LED. I glued the plastic sheet in with hot glue at the top and bottom edges of the sheet. (BONUS TIP: use a compressed air duster to spray and quickly cool down large clumps of hot glue.) Next I soldered together a battery pack, resistor, and green LED. This circuit was glued in with the battery pack left loose with slack. This way, when I suit up in armor I can pop open one corner of the tacpad, slide the battery pack out, flip the switch, Then pop it back in, and close it.
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For the chest, I only had time to do the front last night, but will be doing the back soon. Pretty much the same process except with 3 LEDs in a parallel circuit.
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The big difference for the chest from the tacpad, is that the back of the chest is left open, so the LEDs don't have an enclosed area to reflect light off of. That can be fixed by gluing in cardstock backings for each LED.
No backing
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Backing
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All the cardstock backings in place
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Front of the chest results
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