Thanks thatdecade, unfortunately, I don't have enough of my new suit finished to have anything wired yet... All of my ideas are still in my head or on paper in the planning stage. But I can go ahead and explain how I plan to go about holding everything together and wiring it all up. It will be a layered setup as follows:
First: Wear a base layer, some type of moisture wicking clothing, Under Armour brand or whatever. Preferably black, because you'll still see some of it underneath everything else.
Second: A harness/tactical chest rig such as
http://www.airsoftpost.com/product_info.php?cPath=30_596&products_id=30910 We've already got a couple very similar to this lying around, one of my team members had some extra ones from when he was in the army. Basically we will be adding a few more straps, and of course a belt, since the one I linked only has the chest rig. But we'll add a tactical belt as well, to have drop down straps for the thighs.
Third: We will have a wiring setup that will be attached to the harness (most of it anyways) so we can put it all on at once. I plan to run the wires through some of that black tubing that flexes and bends, but doesn't bend to sharply so the wires won't get damaged. I think its some type of conduit or something, I dunno what its called, but I've seen it places lol. I plan to have all of the wires meet at the left forearm, and connect to the "Tacpad" there. The "conduit" will run up the outer side of my arm, so it doesn't kink when I bend my elbow, up behind my shoulder and split behind my shoulder blades, with one split going to my right arm, and another split going down my back. Possibly have a split going over my shoulders to power any lights on the front of the chest armor, or any fans I plan to put there (to help cool down my body core some) The split that goes down my back will split again at about waist level, and will wrap partway around my waist to go down the sides of my thighs, and then later the outer sides of my knees. All of this layer will be connected to the harness and will strap to my body. All of the wires will end in color coded quick connects for easy attachment to the armor later.
Fourth: I will have a layer of actual under armor, mostly for the stomach and lower back areas, shoulder and inner thighs. I haven't decided yet if this layer will also attach directly to the harness or not, I might be able to make all three of these layers one piece for ease of putting it on. But basically this layer will be made out of some type of soft, flexible, and breathable material to replicate the look of the under armor. Or, some parts of it may be down out of the EVA foam mats that a lot of people are using now. I've messed with them some, and they are pretty neat, thought it would probably be a mixture of those and fabric for dimension.
Fifth: The actual armor will then clip onto the harness, with adjustable nylon straps and back pack type clips. Then, the wires will be connected via the color-coded quick connects to the LED's and fans.
Theoretically, at this point, not only should my armor look pretty cool, but it will be functional as well (I'm hoping) The under armor, foam pads or whatever it will be made of, will help cover up the harness and a lot of the wiring. The black "conduit: will also hopefully blend in with the undersuit, and quite possibly just add to the look.
I will try to get some type of actual diagram drawn up for you, because I know this could be hard to understand through writing. I'm not even sure if I explained it that well lol.
AND I will look into some of those arduino tutorials, it might be useful for our suits in the long run.
Oh and *Edit* if anyone has any knowledge on whether or not my headset idea would work that was a few posts back, it would be greatly appreciated information
I'll copy and paste that part of my post here too!
Which brings up another question, if I have a single headset, and a splitter to divide it to two outputs, then two remote PTT buttons, running to both a voice amp and standard 2-way radio, would I theoretically be able to use either output seperately by pressing the respective PTT button? That way, for example, I could press button 1 and talk to people nearby with the voice amp, and then with button 2 I could communicate with my other teammates either privately or across the convention from each other?