I haven't had a lot of time on the suit lately, but I got a bit of a chance today. Next week I have some late-shift work so I should get a few hours in.
The tricky part about getting into a rigid suit, is that certain parts of your body are wider than others. I've solved this by splitting the suit in two and welding in some tabs with nuts welded on the inside.
My number two fitter will dress me with a cordless impact driver and an ice-cream container full of bolts.
I'm not going to do much clean-up until I'm sure there's no more cutting and welding mods left.
When you put fat wheels on a car, often you have to roll or flare the guards. Likewise, when I try to fit my fat ass into the Iron Man suit, I have to add some extra-flared guards around the hip-pods.......
It's been a while but I finally got some more time in the shed. This is the time-consuming part now that the suit is built, I have to cut it apart and put in joining/attachment points so I can get into the darned thing.
Also tweaked the reactor a bit and started to fit it into the chest armour.
Modifying the boots so they fit over my old army boots. Welded in a false heel to raise me off the ground another inch and a half then modified the top of the boot to be removable for ease of getting in and out.
Still got to trim the bolts protruding inside flush with the nut I've welded in there. Soon I can grind back all the welds, bog them up a bit smooth all the edges and paint them. Rubber soles will be glued on underneath to protect the hospital floors.