Ok, not sure if this counts as inspiration....more like frustration.......but I started working on my shins. I'm unable to get the correct sizing due to .....once again......templates not transferring correctly to foam. Things are out of wack and I'm not liking the progress so far....
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I worked out the basic shape of the sides close enough. The templates were ok for that part. The side of the knee caps is way out of wack. The center hole should be more rectangular that trapezoidal, and it is too stubby and needs to be elongated, The cuts on the front are exactly right as are the cross pieces. I just need to fill the mid section in. I cut a piece last night but didn't cut it wide enough to cover the deeper cut out areas. I hate wasting foam. It's only off by 1/2 inch on each side. I could add a bit to each side but I would rather it be 1 solid piece. Once that it done, then comes the hardest part I think. The calf area. I'm hoping my template works out correctly but knowing my track record........The calf section needs to be "rounded outward", bulging out really, to conform w/ the calf itself.....not an easy task. I have been thinking of cutting a bridge piece and heating it up enough to stretch that section out to fit accordingly. I'm to totally dissatisfied w/ this so far but I know I can do better and may just scrap this piece. Craft foam cover ups and sanding only go so far.......
And on a personal note: Due to holiday madness, my own personal scheduling of a 2nd job, and an upcoming medical procedure....updates may take longer than normal. I know all of you are waiting on the completion of this suit w/ baited breath, but I have to do what I must to pay the bills first.
Everyone have a great weekend!!!!