Thanks so much guys, I think I'm going to end up with a huge ego if I keep posting here
I love the foam builds but I agree, I love watching a glass/bondo build come together and I'd hate to see it die out as a medium.
Made a bit of progress this weekend, I finally filled the brute shot with foam. It had to be filled with something before I could start any body work on it because resined paper doesn't provide enough resistance for sanding.
I really want to mold and cast it when it's done and it seemed like that would be easiest if I broke it down into a few pieces. I also had to break it up a bit to get the foam in there so I cut it into the pieces I wanted to mold it in and got fillin'
The thought occurs that it would have been much simpler to just build the pep file that's already sectioned but at the time I wasn't thinking that far ahead. I've sectioned the knifle into 6 pieces; the body, the blade, the 3 front attachments and the handle.
The problem with 2 part foam is that the expansion of the foam can be a bit extreme and can cause warping so to try to minimise the risk of this we buried the parts in a bin full of sand. We were hoping the sand would offer some resistance to the foam and help it keep it's shape. Here's Kristian burying the blade and 2 of the front attachments:
110 by sara sternberg, on Flickr
Honestly the blade needed to be buried a little further down, I had to support the top part with my hands once the top started foam-sploding. The sand worked pretty well, I was really concerned about the blade twisting and thankfully it didn't, the paper faces have all bowed outwards and it's going to take quite a while to sand them back down. Here's one end of the blade filled with foam, I've sanded down one side here and you can see that the other is still really bowed out:
118 by sara sternberg, on Flickr
Here you can see my sanding efforts so far:
All the paper has got to go, it's only going to cause problems during bondo otherwise.
122 by sara sternberg, on Flickr
1 by sara sternberg, on Flickr
Not sure if you can see it in the photos but the sand has caused a bit of a problem. While the brute shot didn't feel tacky (resined months ago) apparently it still was and now it's got a layer of sand on it that doesn't want to move. I'm not too worried about it because this piece is getting sanded all over anyway, I'm just glad I haven't foamed the body yet, I don't fancy scraping sand out of all those tiny details *shudder* Thankfully Bubbles came up with a solution so that the body doesn't get sandy, it'll be put in a bin liner before it gets buried. Live and learn I guess.
If anyone's interested I'll try to take some more photos of the process tomorrow when I foam the body, I had a run in with a glue gun this afternoon so I was struggling to work a camera (ouch)
Anyway, it's pretty exciting to finally be playing with the brute shot, it's going to be hard waiting to finish my chest piece and Maine's helmet before I can really go to work on it.
Cheers guys
Sara
Y'all are doing an amazing job. It's nice to see someone using the glass/bondo method again. I would hate to see it become a lost art around here. This is a thread that I plan on keeping track of. Keep up the good work.
I love the foam builds but I agree, I love watching a glass/bondo build come together and I'd hate to see it die out as a medium.
Made a bit of progress this weekend, I finally filled the brute shot with foam. It had to be filled with something before I could start any body work on it because resined paper doesn't provide enough resistance for sanding.
I really want to mold and cast it when it's done and it seemed like that would be easiest if I broke it down into a few pieces. I also had to break it up a bit to get the foam in there so I cut it into the pieces I wanted to mold it in and got fillin'
The thought occurs that it would have been much simpler to just build the pep file that's already sectioned but at the time I wasn't thinking that far ahead. I've sectioned the knifle into 6 pieces; the body, the blade, the 3 front attachments and the handle.
The problem with 2 part foam is that the expansion of the foam can be a bit extreme and can cause warping so to try to minimise the risk of this we buried the parts in a bin full of sand. We were hoping the sand would offer some resistance to the foam and help it keep it's shape. Here's Kristian burying the blade and 2 of the front attachments:
110 by sara sternberg, on Flickr
Honestly the blade needed to be buried a little further down, I had to support the top part with my hands once the top started foam-sploding. The sand worked pretty well, I was really concerned about the blade twisting and thankfully it didn't, the paper faces have all bowed outwards and it's going to take quite a while to sand them back down. Here's one end of the blade filled with foam, I've sanded down one side here and you can see that the other is still really bowed out:
118 by sara sternberg, on Flickr
Here you can see my sanding efforts so far:
All the paper has got to go, it's only going to cause problems during bondo otherwise.
122 by sara sternberg, on Flickr
1 by sara sternberg, on Flickr
Not sure if you can see it in the photos but the sand has caused a bit of a problem. While the brute shot didn't feel tacky (resined months ago) apparently it still was and now it's got a layer of sand on it that doesn't want to move. I'm not too worried about it because this piece is getting sanded all over anyway, I'm just glad I haven't foamed the body yet, I don't fancy scraping sand out of all those tiny details *shudder* Thankfully Bubbles came up with a solution so that the body doesn't get sandy, it'll be put in a bin liner before it gets buried. Live and learn I guess.
If anyone's interested I'll try to take some more photos of the process tomorrow when I foam the body, I had a run in with a glue gun this afternoon so I was struggling to work a camera (ouch)
Anyway, it's pretty exciting to finally be playing with the brute shot, it's going to be hard waiting to finish my chest piece and Maine's helmet before I can really go to work on it.
Cheers guys
Sara